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Electrical Protection hasn't ended... It's envolved


Electrical protection has evolved from response to prediction. A new generation of systems transforms data into decisions.


From isolated components to intelligent systems. For decades, electrical protection meant detecting a fault and reacting fast to contain its effects. Relays, breakers, and interlocks have long been the backbone of safety — efficient and indispensable. But today’s engineering goes beyond reaction: it’s about anticipating, predicting, and learning from data.

From Isolated Equipment to Intelligent Systems


In conventional architectures, each device operates independently: the relay reacts to current or voltage, the PLC manages interlocks, and the SCADA only collects discrete signals.


Information exists — but it doesn’t flow with context. The result is a set of efficient yet fragmented islands, capable of reacting — but blind to why or what preceded the event.


The connected architecture changes that. With continuous temperature and arc-flash sensors, interoperating via Modbus RTU/TCP, Ethernet, and IEC-61850, the panel starts to correlate thermal trends, load profiles, and criticality levels — triggering alerts before the event occurs.


It's the shift from reaction to prediction.



Varixx Radio Monitoring Sensor


Real Case: The Panel that Learned to Protect itself


In a chemical plant, a 480 V switchboard showed intermittent faults. After being instrumented with ZYGGOT® THM+ARC, a gradual heating trend was detected on one busbar. Through ZYGGOT Cloud, the system correlated the temperature rise and recommended inspection before failure — preventing downtime and production loss.


Something impossible under a conventional model.



Continuous Infrared Thermal Monitoring


From Protection to Intelligence: The Varixx Approach


Varixx unites electrical protection and continuous monitoring. The ZYGGOT® platform combines sensors, industrial interfaces, and native connectivity to generate contextualized operational data, transforming each panel into an intelligent node of industrial infrastructure.


In practice, this means:


1. Failure prediction through machine learning


2. Dynamic maintenance integrated with EAM/CMMS platforms


3. Traceability and compliance with key U.S. electrical safety and maintenance standards: 



  • NFPA 70E – Standard for Electrical Safety in the Workplace

  • IEEE 1584 – Guide for Performing Arc-Flash Hazard Calculations

  • NFPA 70 (NEC) – National Electrical Code

  • NFPA 70B – Standard for Electrical Equipment Maintenance

  • ANSI C2 (NESC) – National Electrical Safety Code

  • OSHA 29 CFR 1910 & 1926 – Electrical Safety Regulations

  • ASTM D120 & ASTM F1506 – PPE and Arc-Rated Clothing Standards

  • IEC 61850 – Communication Networks and Systems for Power Utility Automation


The Future of Protection


Electrical protection hasn’t endedit’s evolved. The future isn’t the panel that trips faster, but the one that rarely needs to trip at all — because it learned to predict.


Varixx — Protection that sees before the risk. #CreatetoBond

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